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Why Treat Oily Air Compressor Condensate

Did you know it is unlawful to drain your dirty or oily air compressor condensate directly to the sewer without first treating it for harmful contaminants?


Thermal Image Update

Thermal image

Here is a thermal image before / after shot of K21 and K23 starter contactors. Please note… amp draw was fine. Thermal Image uncovered a problem with L2 at 158F and 175F. Further inspection of the contactors showed contacts inside the starter were severely burnt. Thanks to the thermal camera this problem was taken care of before a more serious issue took place (Fire, burnt u p wiring, burnt up unit due to contactors welding closed… preventing shutdown of unit, etc.). A big difference in temps with new contactors!

If you need help getting to the true root cause of your compressed air equipment failures please call 866-468-9814.


Man Invents Air-Powered Motorcycle in Garage

Air-powered motorcycle

Jem Stansfield, a University of Bristol graduate with a degree in aeronautics, created the bike by strapping two high-pressure tanks onto the side of his Puch moped.

The tanks are basically scuba tanks. He uses the (yes, mostly coal-fired) electricity from his house to fill the tanks. The power is then “stored” there, much like a battery, ready for use.

Click here to read the entire article ›


Is Your Compressed Air System Ready for the Summer Heat?

Every year this time when the days starts getting hot and the humidity is climbing you want to make sure your compressed air system is running in top form.

There is a myth that if you change the oil regularly there is nothing to worry about. This is not true. Learn from us… industrial compressed air systems require periodic maintenance to operate at peak efficiency and to reduce costly downtime.


Rule of Thumb

* At an ambient temperature of 75°F and 75% relative humidity, a typical 500 scfm air compressor takes in 90 gallons of water vapor every 24 hours. Discharging air at 100°F and 100 psig, a well-maintained after cooler may remove about 57 gallons. That leaves 33 gallons inside your air system. Producing a 38°F dew point a refrigerated dryer removes an additional 29 gallons.


Thermal Image Update

Here is a thermal image before / after shot of K21 and K23 starter contactors. Please note…amp draw was fine. Thermal Image uncovered a problem with L2 at 158F and 175F. Further inspection of the contactors showed contacts inside the starter were severely burnt. Thanks to the thermal camera this problem was taken care of before a more serious issue took place (Fire, burnt up wiring, burnt up unit due to contactors welding closed… preventing shutdown of unit, etc.). A big difference in temps with new contactors!

If you need help getting to the true root cause of your compressed air equipment failures please call 866-468-9814.


Air Powered Go-Kart


Although renewable energy vehicles have been trundling around for years, rather slowly it has to be said, there is still no lack of interest in them.

There are all sorts of advanced and interesting technologies surrounding eco-vehicles from solar panel technology to the relatively new Hydrogen fuel cell technology.

However these are all fairly expensive methods of getting from A to B. What we really need is something that is inexpensive and readily abundant that we can use at wherever we are, something like air!

The idea of an air powered car may seem a little ridiculous however David Alderson, Scott Allan, David Langille, Michael Roy and Dave Spencer of Dalhouise University in Canada, have developed one, according to Science Daily.

Click here to read the entire article and view the really cool video ›


Selecting a Compressed Air Dryer

By William J. Ulrich Adapted from Machine Design magazine

Like gas, electricity, and water, compressed air is a common utility in most industrial and process plants. Typically, pneumatics consumes 10 to 15% of a plant’s electrical energy, according to most experts. The big difference is that while the other utilities are purchased, compressed air must be generated in-house. This puts the burden on the user to ensure that the compressed air quality is suitable for plant operations.

Compressors produce high pressure air that is hot, wet, and dirty. In this state, it cannot be used. Just as untreated water is not potable and unregulated natural gas is a safety hazard, compressed air must be properly treated to make it fit for pneumatic equipment and processes.

Click here to read the entire article ›


Why is My Air Dryer Not Working?

Troubleshooting refrigerated dryers
Think of your air compressor as a “rain-maker.” At 100 psig, a compressor takes eight volumes of air and compresses them into one. At 80 degree F inlet air temperature and 80% relative humidity, a 100 HP compressor will take in 100 gallons of water vapor per day.

The compressor’s aftercooler can remove 60-70% of the moisture, but beyond that the compressed air coming out of the machine is saturated and it goes into your air system as condensed water vapor. As the air cools from the hot discharge of the compressor, the ability of the air to hold water is reduced by 50% for every 20 degrre F degree drop in temperature. The air moves downstream and as it cools, the water continues to drop out. This can add up to a lot of water.

Click here to download troubleshooting tips ›


Thermal Image Update

K21 and K23 starter contactors

Here is a thermal image before / after shot of K21 and K23 starter contactors. Please note… amp draw was fine. Thermal Image uncovered a problem with L2 at 158F and 175F. Further inspection of the contactors showed contacts inside the starter were severely burnt. Thanks to the thermal camera this problem was taken care of before a more serious issue took place (Fire, burnt up wiring, burnt up unit due to contactors welding closed… preventing shutdown of unit, etc.). A big difference in temps with new contactors!

If you need help getting to the true root cause of your compressed air equipment failures please call 866-468-9814.